Charge Air Coolers - Fin Options
Fin Types
Our charge air coolers are manufactured from a large range of fin
types available to us. These fins are manufactured on site offering
a speedy response to our client's requirements. At present, we have
seven thermally unique fin options to enable us to closely match the
original air cooler performance and we are planning additional types
for the near future. A selection of current fin types available:
APEXFIN - SUPERFLOW - COMPACTFIN - VARIFIN -
APEXFIN16
Our sales and technical engineers will design a charge
air cooler with the fin type best suited for your engine's requirements.
Where more than one type can be used, we will offer various options
so that you can choose to suit your available budget. We offer full
intermediate supports to reduce tube fracture caused by engine/vessel
vibration.
All AMI air coolers are manufactured using round tubes. These offer
significant advantages over OEM air coolers manufactured using elliptical
tubes. In particular, they can be cleaned more easily and offer
reduced fouling.
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| Many
fin options available |
Material Options
All materials are from quality sources and are supplied with full
material certification. Most fin types are available with copper
fins and 90/10 CuNi tubes. We can also offer aluminium fins on our
Apexfin coolers offering low cost or "budget" option. Copper fins
are available "tinned" (tin coated) if required. Substantial intermediate
support plates are made from brass on all copper fin charge air
coolers. Our stock of materials is based on marine requirements
and therefore suitable for seawater environments.
Additional Options
We can also supply tube inserts - to reduce tube end erosion, protective
coatings - to reduce tube plate "pitting", leak detection tubes,
spiral wound fins (see also Heat
Exchanger Components). Please contact our sales team, should
you have any other requirements.
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Fins
ready for assembly into a
charge air cooler |
Construction
Our "fin blocks" are fully manufactured in our own workshops combining
modern technology with traditional techniques. Fins are assembled
loosely and the tubes are expanded into the fins to provide individual
thermal and mechanical bonding of fin to tube. This ensures that
if part of the fin becomes damaged in service, other fins are not
effected or loosened.
Existing parts or old coolers
We welcome old units at our workshops. Upon receipt of an old air
cooler, we will automatically inspect the unit and prepare an engineer's
report on it's condition. We will highlight any signs and causes
of premature failure. We will always use this sample to check our
drawings for accuracy ensuring no installation problems with a new
cooler. In the event the old unit cannot be repaired, we will salvage
any parts that are in acceptable condition. In most cases, the original
end covers and external cleaning systems can be fitted to our replacement
charge air coolers. Significant savings can be made as large frames
can often be re-used.
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| Each
tube expanded onto each fin |
Warranty
Copper fins on 90/10 Cu/Ni tubes - 24 months Aluminium fins on 90/10
Cu/Ni tubes - 18 months Charge air coolers manufactured at AMI should
last significantly longer than the warranty period depending upon
operating conditions and maintenance carried out. It is not uncommon
to find our charge air coolers lasting longer than original units.
All warranty periods are from date of manufacture.
Warranty returns represent less than 0.5% of
total output.
Delivery
We understand the need for speedy deliveries and so our quotation,
design and manufacturing departments are specifically optimised
for speed - without compromising on quality. Our standard delivery
time is consistently less than our competitors - standard "cassette"
type air cooler can be manufactured in as little as 2-3 days - some
available in stock (see also clearance
offers).
Please feel free to contact our sales team direct or use the enquiry
form that can be found on this site.
AMI Exchangers Ltd, Apex Workshops,
Graythorp Industrial Estate, Hartlepool, UK TS25 2DF
Tel: +(44)1429 860187 Fax: +(44)1429 860673
E-mail: sales@ami-exchangers.co.uk
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